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生產(chǎn)中空玻璃需要哪些設(shè)備?

時(shí)間:2023-12-18 來(lái)源:http://intelyalan.cn/ 發(fā)布人:昌盛機(jī)械

要了解生產(chǎn)中空玻璃需要什么設(shè)備之前我們先了解下生產(chǎn)中空玻璃都需要哪些步驟,以此為基礎(chǔ)我們跟大家介紹各個(gè)環(huán)節(jié)我們需要哪些設(shè)備。

To understand what equipment is needed for producing insulating glass, let's first understand the steps required for producing insulating glass. Based on this, we will introduce to you which equipment is needed for each link.

生產(chǎn)中空玻璃大致需要經(jīng)過(guò)以下幾個(gè)環(huán)節(jié):玻璃裁切→磨邊→清洗干燥→制框→灌裝干燥劑→涂布丁基膠→上框→合片壓片→封膠→固化等幾個(gè)流程。下面小編就跟大家詳細(xì)的介紹下具體每個(gè)流程所對(duì)應(yīng)的機(jī)械設(shè)備,并且小編會(huì)支出該設(shè)備是否有必要配備該設(shè)備的重要性有多少。

The production of insulating glass generally requires several processes, including glass cutting, edge grinding, cleaning and drying, framing, filling with desiccant, coating with butyl adhesive, framing, laminating and pressing, sealing, and curing. Below, the editor will provide a detailed introduction to the specific mechanical equipment corresponding to each process, and explain the importance of whether it is necessary to equip the equipment.

玻璃裁切

Glass cutting

玻璃裁切我們可以使用玻璃裁切機(jī)來(lái)完成這項(xiàng)工作,他的有點(diǎn)是精密度高,效率快并且可以切割圓形、矩形等各種形狀的小片玻璃。效率和質(zhì)量要原告人工切割!高質(zhì)量的玻璃切割可以減輕下一道工序磨邊的工作量,提高整體的工作效率。

We can use a glass cutting machine to complete this task. Its advantages are high precision, fast efficiency, and the ability to cut small pieces of glass in various shapes such as circles and rectangles. Efficiency and quality require manual cutting by the plaintiff! High quality glass cutting can reduce the workload of edge grinding in the next process and improve overall work efficiency.

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這道工序我們可以使用玻璃磨邊機(jī),但是小編不建議使用玻璃磨邊機(jī),玻璃的磨邊我們可以選用人工手工打磨,我們可以用人工操作角磨機(jī)配合金剛砂輪來(lái)對(duì)玻璃進(jìn)行整體打磨,如果玻璃的厚度較薄的話,建議使用油石進(jìn)行打磨,油石打磨的優(yōu)點(diǎn)是摸出來(lái)的玻璃平滑質(zhì)量高不易碎,而無(wú)論使用角磨機(jī)還是使用其他磨邊設(shè)備打磨玻璃厚度薄的玻璃都容易出現(xiàn)玻璃破碎的情況!

We can use a glass edging machine for this process, but I do not recommend using a glass edging machine. We can choose to manually polish the edges of the glass. We can use a manually operated angle grinder combined with a diamond grinding wheel to polish the glass as a whole. If the thickness of the glass is thin, it is recommended to use an oilstone for polishing. The advantage of oilstone polishing is that the glass touched is smooth, high-quality, and not easily broken, Whether using an angle grinder or other edge grinding equipment to polish glass with thin thickness, glass breakage is prone to occur!

清洗干燥

Cleaning and drying

中空玻璃制作過(guò)程中的清洗干燥環(huán)節(jié)我們可以使用玻璃清洗機(jī),改設(shè)備也屬于我們加工制作中空玻璃中必備的設(shè)備之一,人工清洗玻璃并干燥耗費(fèi)的時(shí)間太長(zhǎng),嚴(yán)重影響中空玻璃的整體加工效率,玻璃清洗機(jī)不但能夠?qū)ΣAнM(jìn)行表面的清理工作還能同時(shí)對(duì)清洗完成的玻璃進(jìn)行干燥,玻璃處理完成后可直接進(jìn)入下一個(gè)流程方便快捷,這里小編建議中小企業(yè)購(gòu)買(mǎi)臥式玻璃清洗機(jī),價(jià)格便宜效率也高,同時(shí)也節(jié)省廠房空間。

In the cleaning and drying process of insulating glass production, we can use a glass cleaning machine, and modifying the equipment is also one of the necessary equipment for processing and producing insulating glass. Manually cleaning and drying the glass takes too long, seriously affecting the overall processing efficiency of insulating glass. The glass cleaning machine can not only clean the surface of the glass, but also dry the cleaned glass at the same time, After the glass processing is completed, it can directly enter the next process, which is convenient and fast. Here, the editor suggests that small and medium-sized enterprises purchase horizontal glass cleaning machines, which are cheap, efficient, and also save factory space.

制框

Framing

制框也就是我們常說(shuō)的把鋁條根據(jù)我們中空玻璃的訂單要求進(jìn)行彎折!這個(gè)流程我們要用到的設(shè)備是鋁條折彎?rùn)C(jī)。這一步小編也建議使用機(jī)械設(shè)備,這一步我們要使用的設(shè)備是鋁條折彎?rùn)C(jī),他的優(yōu)點(diǎn)是效率高,加工后的鋁條整體美觀,主要的是很少對(duì)原材料進(jìn)行損耗,人工彎折會(huì)浪費(fèi)大量的鋁條,即便操作熟練的工人也會(huì)出現(xiàn)對(duì)原材料的損耗。

Making frames, also known as bending aluminum strips according to the requirements of our insulated glass orders, is what we often say! The equipment we need to use in this process is an aluminum bar bending machine. In this step, the editor also suggests using mechanical equipment. The equipment we need to use in this step is an aluminum bar bending machine, which has the advantages of high efficiency and overall aesthetic appearance of the processed aluminum bars. The most important thing is that there is little loss of raw materials. Manual bending will waste a large amount of aluminum bars, and even skilled workers will experience loss of raw materials.

涂布丁基膠

Coating butyl adhesive

這個(gè)流程我們需要用到的設(shè)備為丁基膠涂布機(jī),該設(shè)備能夠快速的完成整個(gè)流程,效率遠(yuǎn)高人工,并且經(jīng)過(guò)加工后的鋁條整體也非常的美觀。丁基膠也能夠較為完美的均勻的附著在鋁條的表面。

The equipment we need for this process is a butyl adhesive coating machine, which can quickly complete the entire process with much higher efficiency than manual labor, and the processed aluminum strip is also very beautiful overall. Butyl adhesive can also adhere perfectly and uniformly to the surface of aluminum strips.

上框、合片壓片

Upper frame, lamination and pressing

由于沒(méi)有什么特別需要介紹的所以小編講兩個(gè)步驟何為一處同大家介紹,這兩個(gè)步驟我們完全可以使用人工取代,當(dāng)然如果各位的預(yù)算足夠的話也可以使用上片機(jī)來(lái)進(jìn)行操作,但是這一流程的工序使用機(jī)械操作與使用人工操作的差別和效率不是非常的巨大,基本能夠在我們?nèi)淌艿姆秶鷥?nèi),還是那句如果各位的預(yù)算足夠可以使用上片合片機(jī)來(lái)取代人工,此設(shè)備不是我們生產(chǎn)中空玻璃時(shí)所必備的設(shè)備。

Since there is nothing particularly important to introduce, the editor will explain two steps. We can completely replace these two steps with manual labor. Of course, if your budget is sufficient, you can also use a loading machine for operation. However, the difference and efficiency between using mechanical operation and using manual operation in this process are not very significant, and it can basically be within our tolerance range, If your budget is sufficient, you can use a laminating machine to replace manual labor. This equipment is not essential for our production of insulating glass.

封膠

Sealing glue

中空玻璃的封膠工作是整個(gè)中空玻璃制作過(guò)程中為重要也為耗損人力和時(shí)間的一個(gè)流程,這個(gè)流程強(qiáng)烈推薦大家使用中空玻璃打膠機(jī)。人工涂膠不單單效率低下、產(chǎn)品質(zhì)量、美觀程度都大打折扣主要的也會(huì)對(duì)膠體本身造成很多的浪費(fèi)。對(duì)一塊中空玻璃進(jìn)行封膠需要至少1到2名工人操作,切效率低工作量大切對(duì)工人的技術(shù)手法要求都非常的高,而中空玻璃打膠機(jī)能夠完美解決所有問(wèn)題。

The sealing work of insulating glass is the most important and time-consuming process in the entire process of insulating glass production. We strongly recommend using a insulating glass gluing machine for this process. Artificial glue application not only has low efficiency, but also greatly reduces product quality and aesthetics. The most important thing is that it can cause a lot of waste to the glue itself. Sealing a piece of insulated glass requires at least 1 to 2 workers to operate, with low cutting efficiency and high workload. The technical skills required for workers are very high, and the insulated glass gluing machine can perfectly solve all problems.

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