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影響中空玻璃設(shè)備質(zhì)量的因素有哪些?

時間:2023-03-07 來源:http://intelyalan.cn/ 發(fā)布人:昌盛機械

對中空玻璃設(shè)備質(zhì)量的影響因素主要是原材料選擇和制造工藝。這些原料的質(zhì)量直接影響到空心玻璃的質(zhì)量和使用壽命。當(dāng)前,我國中空玻璃主要有三種類型:槽鋁單道密封、槽鋁雙道密封和膠條復(fù)合密封。槽鋁式單道密封因密封不良,容易進氣,造成玻璃結(jié)露結(jié)霜,壽命短,已被淘汰。
The main factors affecting the quality of insulating glass equipment are the selection of raw materials and manufacturing process. The quality of these raw materials directly affects the quality and service life of hollow glass. At present, there are three main types of insulating glass in China: single-channel aluminum seal, double-channel aluminum seal and rubber strip composite seal. The aluminum channel single channel seal has been eliminated due to poor sealing and easy air intake, resulting in dew and frost on the glass and short service life.
當(dāng)玻璃材料已知時,如普通玻璃或鋼化玻璃,根據(jù)玻璃強度設(shè)計理論,可確定玻璃原片的斷裂強度。因為中空玻璃機器生產(chǎn)的玻璃是由兩片(或更多片)玻璃組成的,周邊密封形成一個密封的氣密層,當(dāng)一面受載時,氣密層上的玻璃變形并壓縮中空層氣體,氣體壓力增加,從而將部分載荷傳遞給另一面,所以在氣體密封狀態(tài)下,中空玻璃是兩面玻璃共同承受載荷,兩面玻璃同時發(fā)生變形??招牟A殡p層或多層平板玻璃,由鋁框用丁基膠和聚硫膠粘合而成,干燥劑注入其中。
When the glass material is known, such as ordinary glass or tempered glass, the breaking strength of the original glass sheet can be determined according to the glass strength design theory. Because the glass produced by the insulating glass machine is composed of two (or more) pieces of glass, and the surrounding sealing forms a sealed airtight layer. When one side is loaded, the glass on the airtight layer deforms and compresses the gas in the insulating layer, and the gas pressure increases, thus transferring part of the load to the other side. Therefore, in the gas sealing state, the insulating glass is both sides of the glass bear the load together, and both sides of the glass deform at the same time. Hollow glass is double-layer or multi-layer flat glass, which is made of aluminum frame bonded with butyl adhesive and polysulfide adhesive, and desiccant is injected into it.】、
中空玻璃加工設(shè)備
生產(chǎn)中空玻璃設(shè)備的原玻璃有無色浮法玻璃、鍍膜玻璃、鋼化玻璃、夾層玻璃等。一般平板玻璃的透明度和強度都不能滿足要求,應(yīng)盡量避免使用普通平板玻璃。以上所述的玻璃原片必須符合相應(yīng)的標(biāo)準(zhǔn)要求,并通過檢驗后才能使用。對不同生產(chǎn)廠家不同批次的玻璃,要檢查是否有無色差現(xiàn)象,并將色差較大的玻璃分別用在不同工程或不同立面上。玻璃片的切削尺寸應(yīng)嚴(yán)格按照圖紙要求進行,同時操作者應(yīng)注意玻璃的表面,不要有劃痕,氣泡等明顯的缺陷。鋁條插角的選擇:鋁條插角厚度應(yīng)為0.30mm~0.35mm,且厚度均勻,透氣孔分布均勻。鋁條經(jīng)陽極氧化或去污處理后,必須選擇質(zhì)量好、檔次高的產(chǎn)品,以提高鋁條的利用率。選擇合適的角度尺寸,擦洗干凈表面。
The raw glass for producing insulating glass equipment includes colorless float glass, coated glass, tempered glass, laminated glass, etc. The transparency and strength of general plate glass can not meet the requirements, and the use of ordinary plate glass should be avoided as much as possible. The original glass sheet mentioned above must meet the corresponding standard requirements and can be used only after passing the inspection. For different batches of glass from different manufacturers, first check whether there is color difference, and use the glass with large color difference on different projects or different facades. The cutting size of the glass sheet shall be in strict accordance with the requirements of the drawing. At the same time, the operator shall pay attention to the surface of the glass without obvious defects such as scratches and bubbles. Selection of aluminum strip insertion angle: the thickness of aluminum strip insertion angle should be 0.30 mm~0.35 mm, and the thickness should be uniform, and the distribution of air holes should be uniform. After anodizing or decontamination of aluminum strips, products with good quality and high grade must be selected to improve the utilization rate of aluminum strips. Select the appropriate angle size and scrub the surface.
空心玻璃設(shè)備的優(yōu)點是節(jié)能環(huán)保,現(xiàn)代建筑的能耗主要是空調(diào)和照明,前者占55,后者占23,玻璃是建筑外墻中很薄、很易傳熱的材料。大多數(shù)玻璃廠所采用的中空玻璃生產(chǎn)線均為半自動板壓或輥壓生產(chǎn)設(shè)備,其生產(chǎn)節(jié)奏的快慢主要取決于板壓速度和在線清洗的速度。若要提高一次交樣成品率,就必須實行合片前各工序的自檢和互檢,從上片檢驗、鋁框制作到丁基膠涂布等,特別要注意上框工序的質(zhì)量檢驗,因為這一工序中基本上可以發(fā)現(xiàn)任何缺陷,而且合片前更容易糾正。
The advantage of hollow glass equipment is energy conservation and environmental protection. The energy consumption of modern buildings is mainly air conditioning and lighting, the former accounting for 55%, the latter accounting for 23%. Glass is a very thin and easy heat transfer material in the external walls of buildings. The insulating glass production lines used by most glass factories are semi-automatic plate-pressing or roll-pressing production equipment, and the speed of its production rhythm mainly depends on the plate-pressing speed and online cleaning speed. If we want to improve the yield of the first sample delivery, we must carry out self-inspection and mutual inspection of each process before lamination, from lamination inspection, aluminum frame fabrication to butyl rubber coating, etc., and pay special attention to the quality inspection of the framing process, because basically any defects can be found in this process, and it is easier to correct before lamination.
有了中空玻璃加工設(shè)備上面的小總結(jié),希望對廣大客戶有所幫助,如果有什么不理解的或者尋求幫助的請點擊我們的網(wǎng)站:http://intelyalan.cn或者來電咨詢,我們會盡全力為您解決
With the summary above of insulating glass processing equipment, I hope it can help our customers. If you have any questions or need help, please click our website: http://intelyalan.cn Or call for consultation, and we will do our best to solve it for you

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